DFSS (Design for Six Sigma)

Every organization that uses the Six Sigma program has to adapt the process and method to best fit their individual operations and objectives. One of the best ways to personalize the Six Sigma model for any business or project is through design for Six Sigma (DFSS).

With DFSS, the focus is on optimizing a new process or project instead of improving on an existing one. The tools and methods used in the DFSS process help support organizations in the creation and implementation of novel ideas, products, or services while avoiding any wasted time or effort spent on unnecessary tasks.

On this page, you’ll find key insights into DFSS, including a basic overview of how the term is defined and how the Six Sigma structure changes based on the goals trying to be achieved. As your primary source for everything you need to know about Six Sigma online, we’ve also included overviews of how design for Six Sigma is applied to the standard model. DFSS is primarily used to design new projects from scratch. It employs a similar process to the standard Six Sigma model, but with a few key differences. While the typical process is defined by DMAIC: define, measure, analyze, improve control, the steps for DFSS are usually defined by DMADV: define, measure, analyze, design, verify. The difference in process comes down to the difference in intent; all projects need to be defined, measured, and analyzed for optimum performance, but new projects also need to be designed and checked for efficiency and functionality.

The 6 Sigma online community does have some differing opinions about the specifics of DFSS, but ultimately, it comes down to starting new processes, products, and services on the right foot with a proven model of success. We invite you to learn more about the DFSS process, which is just one of a variety of tools in Six Sigma for quality improvement.

Understanding Design for Six Sigma – DFSS

  • Six Sigma Article

The entire Design for Six Sigma – DFSS – is an upcoming and isolated business procedure of regulation of Six Sigma’s doctrine. There are several tools and methods to utilize within Six Sigma for the process to be running in the correct direction and DFSS has the methods to determine the need of the business and customers. This process is very essential to the business because of their relevant process.

The Effect of Design For Six Sigma on the Bottom Line

  • Six Sigma Article

Each and every business process presents an opportunity for a variation to occur. The likelihood for the occurrence of a deviation is especially high when the process involves human operations. It goes without saying that each deviation can potentially become a defect, one that would need additional costs for it to be corrected. It is because of this that the Design for Six Sigma – DFSS is important for every business.

Basic Overview of the Tools Used for IDOV

  • Six Sigma Article

IDOV, which stands for Identify, Design, Optimize, and Verify, is a methodology commonly used for Design for Six Sigma (DFSS). DFSS is a variation on the traditional Six Sigma tools with a focus on the development of a new process, product, or service rather than an improvement upon a previous version.

Design for Six Sigma Using IDOV

  • Six Sigma Article

Design for Six Sigma (DFSS) is an approach for designing and re-designing services and products for the commercial market. The goal for DFSS in these situations is to bring new services and products with an optimized sigma level for every customer requirement. A company can then offer reliability and reduce the defect level before something is even on the market.

Six Sigma and DMADV (Define, Measure, Analyze, Design, Verify): Do They Really Work Together?

  • Six Sigma Article

Both Six Sigma and DMADV (Define, Measure, Analyze, Design, Verify) work together very well, although DMADV can be used outside of a Six Sigma functionality to achieve results.  Utilizing the Six Sigma way, though, will only increase the incidences of satisfactory results.

Use of DMADV (Define, Measure, Analyze, Design, Verify) in Six Sigma

  • Six Sigma Article

DMADV (Define, Measure, Analyze, Design, Verify) is often known as DFSS or Design for Six Sigma.  Since Six Sigma uses many of the quality management implements well within the many different phases of DMADV, it is only natural that these same phases would work anywhere.

Design for Six Sigma IDOV

  • Six Sigma Article

Another popular method of design is the IDOV model. This method is similar to other Six Sigma approved methods of continuous improvement and product design. The IDOV model stands for Identify, Design, Optimize, and Validate.

Design for Six Sigma Explained

  • Six Sigma Article

Design for Six Sigma is designing to meet customer needs and process capability. That sounds rather complex, but in reality it is similar to the Six Sigma processes for continuous improvement, but starting with a clean slate rather than one that has defects. Design for Six Sigma is often broken down into the acronym of DMADV.

Design for Six Sigma

  • Six Sigma Article

Design for Six Sigma (DFSS) is used by businesses to design a quality product from the ground up.  Once a six sigma system has been in place for awhile, a company can see where they are improving and where they need to improve.  One popular component of this Methodology is the Define, Measure, Analyze, Design and Verify Method or (DMADV).

Your Future with Lean Six Sigma Certification

  • Six Sigma Article

An alternative to the Six Sigma Green Belt Certification Program, Lean Six Sigma training combined with DFSS, may be a better career path for you.  Lean Six Sigma training covers much of the same information you would receive in the Green Belt Program with the addition of DFSS (Design for Six Sigma) and Lean processes.

Note: All resources contained in this section express the views of the author and do not necessarily reflect the opinion of the Aveta Business Institute and/or its administration.