Lean Six Sigma methodologies are a combination of standard
Six Sigma quality improvement techniques and lean manufacturing principles that
are used for speeding up business processes. Six Sigma methodologies focus on
reducing defects in business processes, whereas Lean Six Sigma does not only
eliminate defects but also improves the speed of a process and reduces waste by
eliminating non-value added steps in a business process. Combining Six Sigma
and lean manufacturing principles is like combining the contents of two
different toolboxes that help companies to improve quality and efficiency.
Compatibility
Depending on the type of methodologies used by an
organization, Lean Six Sigma is often referred to as Lean Service, Lean
Manufacturing, and Lean Enterprise. These concepts are compatible with standard
Six Sigma methodologies and can be applied to every type of business processes.
Both the concepts use similar strategies and methods and focus on improving
business processes that serve customer needs. Both focus on identifying and
eliminating sources of waste and processes that do not add value for maximizing
output, efficiency, and throughput. They emphasize providing requisite training
for enabling employees of an organization to understand the tools and processes
of the methodology. Both concepts encourage the involvement of senior managers
and key mentors within an organization for ensuring that quality improvement
projects are executed without affecting the day-to-day operations.
Lean Six Sigma uses different techniques for reducing
costs, reducing production cycle times, expanding capacity, and improving
productivity. It uses "value stream mapping" for identifying
improvement opportunities. However, Lean Six Sigma concepts may sometimes prove
inadequate in solving some of the more complex problems that call for advanced
analysis.
Benefits
Standard Six Sigma methodologies follow a disciplined,
data driven approach and use statistical tools for analyzing quality at every
stage of the production process. When combined with Lean manufacturing
principles, it helps in identifying and resolving quality issues. Its successful implementation is important in
reaping quick results and enabling employees and plant managers to harness better
work patterns on plant floors. Lean Six Sigma programs are executed under the
guidance of Six Sigma Champions and Black Belts for enhancing the efficacy of
quality improvement initiatives. It is necessary to deploy lean manufacturing
techniques during the Six Sigma implementation process for ensuring that the
improvement process includes a standard problem-solving approach.
Lean Six Sigma focuses on adding value to manufactured
goods or services rendered by eliminating defects in every business process.
This helps in building customer loyalty, as customers often prefer products and
services that offer consistent quality. The matrices used in Six Sigma help in
identifying customer needs, manufacturing quality products and rendering
quality services.
Lean Six Sigma concepts and methodologies are based on a
highly sustainable approach that gets easily integrated with the existing work
processes within an organization. It requires the involvement of employees at
all levels within an organization. The deployment of Six Sigma programs can
initiate a culture shift within an organization that helps in eliminating waste
within the production process.
Lean Six Sigma helps in ensuring future success of an
organization by radically improving quality and reducing waste. It also allows
employees within an organization to design and develop new business processes
that will help in making drastic improvements to the organization's
performance.